Custom Prismatic Aluminum-Shell Lithium Battery PACK Production Line | Automated Assembly, Testing, and Welding System
Custom Prismatic Aluminum-Shell Lithium Battery PACK Production Line | Automated Assembly, Testing, and Welding System
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Custom Prismatic Aluminum-Shell Lithium Battery PACK Production Line | Automated Assembly, Testing, and Welding System

Manual loading of battery cells
Automatic cell scanning and 0CV testing and sorting
Manual adhesive application
Manual stacking
Automatic extrusion and compression
Manual application of plastic steel straps
Manual labeling of module codes with a scanner
CCD polarity detection
Manual placement of connection strips
Laser welding
Post-weld visual inspection by hand
Overhead conveyor for transferring to the next line
The PACK section uses a manual non-powered roller conveyor system.

Categories: ,
Project fit: PACK production lines.
For quotation: Please share cell format, PACK design, process sequence, target output, automation level, test scope, floor space and timeline.
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Project selection

Quick specification review

The final configuration is confirmed against the application, site or process requirements. Published information supports initial selection and does not replace the technical agreement.

Application

Battery PACK production, assembly, testing or process support.

Configuration

Power, capacity, interfaces and automation are confirmed for the project.

Documentation

Relevant technical documents are supplied according to the confirmed scope.

Implementation

Utilities, site conditions and delivery responsibilities require review.

Best applications and key planning factors

Best applications

Production requirements with defined cell or PACK format, process sequence, output target and testing scope.

Configuration options

Options are selected after the required interfaces, operating environment, capacity, controls and applicable standards are reviewed.

Technical specification

Review the product description and specification tab, then request confirmation for the intended application.

Information needed for quotation

  • Cell format and dimensions
  • PACK or module drawing
  • Required process and equipment
  • Capacity or output expectation
  • Automation level
  • Testing and traceability requirements
  • Available floor space and utilities
  • Required timeline

Related paths

Product FAQ

How is the final configuration confirmed?

Configuration is reviewed against the application, technical inputs, site conditions and agreed scope.

Can technical documents be requested before quotation?

Available documents can be provided after the intended product and project requirements are identified.

What should be included with an inquiry?

Share the application, quantity or target output, key specifications, destination and timeline.

Project inquiry

Discuss your requirements

Share the application and technical inputs so the team can review the appropriate configuration.

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Custom Prismatic Aluminum-Shell Lithium Battery PACK Production Line

This semi-automated production line is designed for efficient assembly, testing, and welding of prismatic aluminum-shell lithium battery PACKs, ensuring precision and reliability in manufacturing.

Key Processes:

  • Manual battery cell loading onto the production line
  • Automatic cell scanning, OCV testing, and sorting for quality control
  • Manual adhesive application and stacking for secure module formation
  • Automatic extrusion and compression to maintain uniform PACK structure
  • Manual application of plastic steel straps for reinforcement
  • Manual labeling of module codes with a scanner for traceability
  • CCD polarity detection to prevent assembly errors
  • Manual placement of connection strips for electrical integration
  • Laser welding for high-precision, strong connections
  • Post-weld visual inspection by hand to ensure quality
  • Overhead conveyor system for efficient transfer to the next assembly stage
  • Manual non-powered roller conveyor system for smooth PACK section handling

This custom production line enhances efficiency, consistency, and quality control, making it an ideal solution for prismatic lithium battery PACK manufacturing.

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