Supercapacitor Electrolyte Injection System
The Supercapacitor Electrolyte Injection System by Mikrouna is an advanced automation solution designed to optimize the production of supercapacitors. It automates the critical electrolyte injection process, from preparation to final injection, ensuring consistent quality and enhanced efficiency.
Key features include automated battery electrolyte handling with vacuumization and injection, precise electrolyte preparation, scanning and weighing for quality control, PC-based data management, and a dedicated electrolyte injection container for minimal spillage. The system streamlines production, reduces human error, and provides real-time data insights for improved decision-making. It is scalable, reliable, and designed to meet the needs of manufacturers looking to enhance their supercapacitor production capabilities.
Introducing the cutting-edge Supercapacitor Electrolyte Injection System by Mikrouna, a revolutionary solution designed to streamline and optimize the production process of supercapacitors. This state-of-the-art system integrates advanced automation and precision control to ensure consistent quality and enhanced efficiency in the critical electrolyte injection phase.
Technical Parameters of Devices:
| No. | Name | Units | Qty | Remarks |
| 1 | Supercapacitor single cells
electrolyte injection system |
Set | 2 | Two sets of 8-station electrolyte injection equipment, which can be operated and controlled independently, (in view of the common pipeline, 2 sets of electrolyte injection equipment must be made as a battery at the same time) |
| 2 | Dehumidifying glove box system | Set | 1 | The four-section glove box includes an entry and exit transition compartment |
| 3 | 2 PCs (with 5 operation displays) | Set | 1 | With operating system, injection control software, injection volume and other data storage and transmission. |
| 4 | 2D barcode readers | Pcs | 5 | Honeywell, 4 units before and after injection, 1 unit with upper sealing nail |
| 5 | Special sealed electronic scale | Pcs | 4 | Split Prismon seal custom-made, measuring range 3kg, accuracy 0.01g corrosion resistance |
| 6 | Two-stage vacuum pump | Pcs | 2 | Leybold is equipped with buffer and cold trap device, vacuum gauge, etc |
| 7 | PLC | Pcs | 1 | Japan Omron |
| 8 | Capacitance reservoir buffer tank | Set | 1 | Each tank has a volume of ≥ 20L and is made of SUS316 material (including storage and injection tanks) |
| 9 | Battery reservoir buffer tank | Set | 1 | Each tank has a volume of ≥ 20L and is made of SUS316 material (including storage and injection tanks) |
| 10 | Double-head dosing pump | Pcs | 5 | Electric fixed pump (Iwaki Japan), 4 units for use, 1 unit for standby |
| 11 | Cleaning pump | Pcs | 2 | Single-head electric fixed pump (Iwaki Japan) |
| 12 | Vacuum buffer tank | Pcs | 1 | Volume ≥ 20L |
| 13 | Joint |
Set |
1 | All joints in contact with the electrolyte shall be made of SUS316 or SUS304 stainless steel, including the pipes for pressurized nitrogen during electrolyte injection; The fittings of the cylinder, air circuit, and control valve are all made of SUS316 or SUS304 stainless steel. |
| 14 | Electric control box | Pcs | 2 | Place it on top of the glove box box and add a collar |
| 15 | Solenoid valves, cylinders | Set | 1 | SMC/AIRTAC |
| 16 | Nitrogen pressure regulation and filtration two-piece | Set | 1 | Airtac |
| 17 | Magnetic switches | Set | 1 | Customized anti-corrosion (hydrofluoric acid and acetonitrile resistant) |
| 18 | Busbar integrated board | Set | 1 | Manifold integrated plate: including all the air pipe joints, electrolyte injection (electrolyte) joints, vacuum joints, and electrical (electronic scales, magnetic switches) joints of the quantitative electrolyte injection system, all of which are gathered on one plate, and are equipped with spare joints, which are made of stainless steel and not copper. |
| 19 | Pipeline leakage prevention system | Set | 1 | The battery and capacitor electrolyte supply pipes share 1 set |
Functionality & Key Features:
1. Automated Battery Electrolyte Handling: The system commences with a seamless process of raising the battery electrolyte receiving box, where it first creates a vacuum environment to ensure a clean and controlled atmosphere. This is followed by the precise injection of electrolyte, minimizing waste and maximizing yield.
2. Intelligent Electrolyte Preparation: Equipped with a sophisticated preparation module, the Supercapacitor Electrolyte Injection System prepares the next batch of electrolyte directly into a dedicated container. This automated process ensures consistent electrolyte quality, tailored to the specific requirements of your supercapacitor production.
3. Precise Weighing & Scanning: For unparalleled accuracy, the system incorporates a scanning and weighing mechanism that records the weight of the supercapacitors before and after electrolyte injection. This data is crucial for quality control and ensuring each supercapacitor meets the strictest standards.
4. PC-Based Data Management: Seamlessly integrating with your existing IT infrastructure, the system uploads all operational data to a PC for easy monitoring, analysis, and record-keeping. This allows for real-time visibility into production metrics and facilitates data-driven decision-making.
5. Delicated Electrolyte Injection Container: The heart of the system is its dedicated electrolyte injection container, designed for maximum precision and minimum spillage during the injection process. This ensures that every supercapacitor receives the exact amount of electrolyte required, enhancing overall product consistency and reliability.
6. End-to-End Automation: From electrolyte preparation to final injection, the Supercapacitor Electrolyte Injection System offers complete automation, significantly reducing human error and increasing throughput. This translates into cost savings, faster time-to-market, and a competitive edge in today’s dynamic market.
Why Choose Mikrouna’s Supercapacitor Electrolyte Injection System?
1. Effciency Boost: Streamline your production process and increase overall efficiency with automated electrolyte handling and injection.
2. Quality Assurance: Ensure consistent and high-quality supercapacitors with precise control over electrolyte preparation and injection.
3. Data-Driven Insights: Gain valuable insights into your production process with real-time data monitoring and analysis.
4. Scalability: Designed for flexibility and scalability, the system can easily adapt to your growing production needs.
Mikrouna’s Supercapacitor Electrolyte Injection System is the ultimate solution for manufacturers looking to enhance their supercapacitor production capabilities. Experience the future of supercapacitor manufacturing today with this advanced and reliable automation solution.
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