Lithium Metal Battery Automatic Stacking Machine

The equipment is mainly used in producing pouch cells. It is suitable for making Z-shaped lamination between the positive and negative electrode sheets and the separator. After completing stacking, the hot knife cuts the separator, and the manipulator automatically sends the battery cell to the adhesive position for gluing. Finally, the transfer manipulator completes the unloading of the glued battery cell to the conveyor belt for docking with the next equipment.
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Product Parameters

Item 250 type
Compatible pole sheet size L 150-250mm

M 80-200mm

Compatible with cell thickness 5-20mm
The efficiency of single chip ≤1s/PCS
End loss time ≤8s
Pole piece positioning mode CCD
Alignment of pole sheet to separator ≤±0.3mm
Alignment of adjacent polar plates ≤±0.2mm
Overall alignment of polar plates ≤±0.4mm
Dust removal way The top of the equipment is equipped with FFU, and the internal cleanliness of the equipment can reach 100,000 level after dust removal by light industrial vacuum cleaner
The CCD detects the alignment of the pole plate of the stack option
Qualification rate 99.2%
Action 98%

 

Item 350 Type
Electrode location mode CCD visual positioning
Single piece efficiency 0.5-1S/PCS
Compatible electrode size L200-350mm
L120-350mm
Stacking table structure Cam press claw
Ultrasonic & missing Angle detection Standard
Alignment of adjacent electrode ≤±0.2mm
Overall alignment of electrode ≤±0.4mm
Alignment between the electrode
and the adjacent separator
≤±0.4mm
Separator cut-off and reverse closure time ≤12S
Dusting mode The top of the equipment is equipped with FFU to remove dust
Separator electrostatic removal Standard
MES function It can dock with MES system

 

Item 450 Type
Electrode location mode CCD visual positioning
Single piece efficiency 0.5-1S/PCS
Compatible electrode size L300-600mm
L80-150mm
Stacking table structure Air Cylinder pressure claw
Ultrasonic & missing Angle detection Standard
Alignment of adjacent electrode ≤±0.3mm
Overall alignment of electrode ≤±0.5mm
Alignment between the electrode
and the adjacent separator
≤±0.5mm
Separator cut-off and reverse closure time ≤12S
Dusting mode The top of the equipment is equipped with FFU to remove dust
Separator electrostatic removal Standard
MES function It can dock with MES system

 

Item 600 Type
Electrode location mode CCD visual positioning
Single piece efficiency 0.5-1S/PCS
Compatible electrode size L450-600mm
L80-150mm
Stacking table structure Air Cylinder pressure claw
Ultrasonic & missing Angle detection Standard
Alignment of adjacent electrode ≤±0.3mm
Overall alignment of electrode ≤±0.5mm
Alignment between the electrode
and the adjacent separator
≤±0.5mm
Separator cut-off and reverse closure time ≤12S
Dusting mode The top of the equipment is equipped with FFU to remove dust
Separator electrostatic removal Standard
MES function It can dock with MES system

 

Item Semi-auto Type
Outer diameter of separator material roller <Φ200mm
Inner diameter of material roller 3″
Width of separator material 50-300mm
Thickness of separator material 0.02-0.04mm
Stacking speed 4~6 seconds / sheet (positive / negative electrode)
Active unwinding of separator Working tension 10N~30N adjustable
Separator stacking accuracy Cell thickness 5-20 ≤ ±0.3mm (end to end homogeneity)
Electrode sheet stacking accuracy Cell thickness 5-20 ≤ ±0.3mm (central deviation value)
Combination accuracy of separator and electrode sheet Cell thickness 5-20 ± 0.3 mm (central deviation value)
Equipment running rate 95%
Product qualified rate 98%

 

Product Details
Mechanical arm for taking electrode 1.Precise, high speed and stable operation between the trough and the stacking table.

2.Taking and discharge material in vacuum is stable and reliable , it equipped with vacuum meter to detect vacuum degree. Vacuum meter can be set and adjusted according to actual needs, and has the function of recording and taking materials.

Separator unwinding, correction, tension mechanism 1.The separator tension is controlled by the floating roller and the low friction cylinder to make the separator tension keep constant and the battery tension uniform and consistent.

2.Separator can automatically correct.

Cathode electrode storage box

1.The cathode electrode is a single tank configuration, which can put multiple layers of sheet material.

2.Automatic stop alarm when there is no material in the trough. Manually replace the trough.

Anode electrode table

Put the anode electrode single sheet material box on the table. The material box is positioned by the dowel pin, accurate and reliable.

 

Positioning mechanism

1.The single piece of cathode and anode electrode is precisely positioned to ensure the alignment accuracy between each layer of the cell.

2.Because of the material characteristics of the anode electrode, the material box is manually switched.

3.With missing electrode detection and prompt function.

Stacking mechanism

1.Pneumatic circuit is used to control the action of each claw, and servo motor drives the stacking table to adapt to different layers of cells. The pressure of the claw can be adjusted by the precision pressure regulating valve.

2.The servo electric drive is used to make it move in high speed, accurate and stable between the positive and negative electrode taking mechanical arms.

3.Four independent cylinders drive the press claw to make X-Y bi-directional compound movement, press and position the pole plate and separator, and realize the Z-shaped lamination assembly process of the positive and negative electrode plate and separator to form the battery cell.

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